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Process piping

Industrial process piping

Metallic process piping — prefabricated where we can, installed inside live plant where we must.

This page covers metallic piping. Polyethylene is on the HDPE page and composite on the GRP page.

Process piping inside an operating plant is governed by the outage, not by the quantity of pipe. The work that can be done beforehand should be, and the work that must happen in the window should arrive as components rather than as material.

Prefabrication first

Spools are fabricated, inspected and coated in the workshop, then delivered to site as numbered assemblies against an isometric. Site work reduces to positioning, fitting and closing welds — fewer permits, less scaffold time and far less exposure to weather and access restrictions.

Materials

  • Carbon steel for general utility, firewater and plant services
  • Stainless steel 304 and 316 for process and hygienic duty
  • Duplex and super duplex for seawater and chloride-bearing service
  • Lined and coated systems where the specification requires them

Live plant work

Tie-ins, valve replacement and line modification on systems that cannot be drained or depressurised for long. Fifteen years of continuous presence inside operating desalination plant has made permit work, isolation verification and confined space entry routine rather than exceptional.

  • Hot and cold tie-ins to existing headers
  • Valve replacement on seawater and process service
  • Line modification, re-routing and branch additions
  • Pipe support design review, replacement and re-levelling
  • Hydrostatic and pneumatic testing with documented packs
  • Structural steel, platforms and access provision around the work
On request: welding procedure specifications and qualification records (WPS/PQR), welder certification, NDT reports and the full test pack for the installed system.

Standards we work to

  • ASME B31.3
  • ASME B31.1
  • ASME IX
  • ASME B16.5
  • AWS D1.1
  • ISO 9606-1

Common questions

What clients ask before awarding

Do you prefabricate or build in place?
Prefabricate wherever the drawing and the access allow. Spools come to site as numbered assemblies against an isometric, which turns site work into fitting and closing welds. In-place fabrication is kept for what genuinely cannot be prefabricated.
Can you work during a plant shutdown?
Yes, and most of our process piping work is shutdown work. We have maintained operating desalination plant in Bahrain since 2011 on a two-shift basis.
Which materials do you weld?
Carbon steel, stainless 304 and 316, and duplex and super duplex for seawater service. Welding is to approved procedures, and WPS, PQR and welder certificates are provided upon request.
Do you handle the structural steel around the piping?
Yes. Supports, platforms, access frames and pipe racks are fabricated and installed as part of the same package rather than let separately.

Send us the drawings. We will tell you what it takes.

BOQ, isometrics, specifications or a full tender package. Acknowledged within one working day, with the machine schedule and programme in the offer.